We herewith
offer according our terms and condition the following entire plant.
Many thanks
for your inquiry we would submit with pleasure in private order with no binding
and exemptible according the German rules VDW-502 the following items:
1 unit Complete NEW double
line cement plant 2* 6,000 TPD clinker per day (3.5 Mio TPA) including 1* 65 MW
Power Plant – Gas fired
ERECTION
and GERMAN Supervision
EP-Contract
– fully turnkey
YOB: 2023/2024/2025
Manufacturer: IRD
Swiss engineering; German manufacturers; ISO certified Contractor/Erector: IRD Swiss, Germany
Delivery, assembly, erection
and putting in operation of a complete cement production plant with a final
capacity of 12.000 TPD to clinker per day (3.6 Mio TPA cement per year).The
Plant has been projected and manufactured from one of the largest and leading
German cement plant engineering group. All parts and equipment are completely
new designed and layout of the plant is for production of Portland cement, Type
42.5 R/N according CEM I/II – OPC and SRPC. The dry process is very well known
and can be inspected and controlled in many production plants erected by those
manufacturers. The complete equipment, devices and accessories can be inspected
and controlled on site/location of manufacturer before loading.
Equipment
contains as follows:
Vertical mill, ball mill,
roller mill – Loesche design Germany
Crusher – FAM design Germany
E-motors – Siemens design
Europe
Gearboxes – Flender design
Europe
Kiln + refractory – IRD
Swiss/Pengfei design Germany
Cooler – IKN design Germany
Control cabinet + Software –
SIEMENS / ABB Germany
Steel frame work, welding
work, steel work – IRD Swiss by contractors
Erection under full IRD
Swiss control done by 280 erection workers.
Time of erection
approximately 28-36 months from deposit to run-up.
Scope of
delivery and service:
Feasibility study
(development of cement formula, analysis of raw materials). – Creating of
basic engineering
Creating of construction
(as-built documentation)
Delivery of the complete
plant equipment
Delivery of automation
system
Delivery of electrical kits
Delivery of Lab and test
engineering station for permanent quality monitoring;
Shipment and Transportation
Erection the entire plant on
the prepared foundations.
Taking in function (set and
run up) of the entire plant.
Training of customer’s
operating staff
Hand over operating manuals
and trouble shooter guide line – Two years
warranty
The delivery includes further:
Civil work by third party
Raw material and additive
stores (roofed and unroofed)
All buildings
Concrete silos
Groundings and basements
Entire steel frame work
except from equipment erection work – Lightning
protection
Scope of erection:
Erecting of the entire plant
equipment by an experienced erecting team of the plant manufacturer;
The numbers of engineers and
building staff have to be hosted by the project owner but will be paid by the
IRD Swiss according the Europe rules.
The erection will be done
only in a safe country. In case of erection in an insecure country must be
settled a security company!
Therefore, has to be a
separate instalment plan verified between the parties!
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Pricing: |
net; no VAT. |
|
Delivery: |
free |
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Delivery time: |
12-24 months; 24-36 months till run up; |
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Payment: |
before loading, according the following instalment plan: |
|
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35% Down payment after signing the contract within 10 days |
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30% FOB port of loading first ship by L/C |
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25% FOB port of loading second ship by L/C |
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5% after erection |
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3% after 1 Year |
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Warranty: |
24 months full |
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Reservation title: |
until receiving the entire payment. Extended reservation of |
Further
explanation:
The
available cement plant has been designed for continuous production of Portland
cement according R/N type of 42.5 (CEM I/II) as well as composite cement
according the European regulation EN 197-1. We hope to wake your interests in
this matter.
EQUIPMENT
SUPPLY
1. Mechanical Equipment
1.1. Limestone crushing and conveying
1.2. Clay crushing and conveying
1.3. Clay and iron powder pre-homogenization pile
1.4. Limestone pre-homogenization pile
1.5. Raw material dosing station
1.6. Raw material grinding; exhaust gas treatment
1.7. Raw grist homogenization silo; feeding kiln
1.8. Burning kiln rear
1.9. Rotary kiln; triple air duct
1.10. Kiln head and clinker conveying
1.11. Coal/Petcock fuel burner
1.12. Clinker and gypsum storage; dosing and conveying
1.13. Gypsum crushing and conveying
1.14. Cement grinding and conveying
1.15. Cement storage and bulk loading station
1.16. Cement packing station and conveying
1.17. Chemical laboratory
2. Electrical, automation, communication and motive equipment
2.1. DCS central control station
2.2. Voltage reducing station
2.3. Substation for limestone crushing
2.4. Electric room for cement packing
2.5. Electrical room for raw grist
2.6. Electrical room for kiln rear
2.7. Electrical room for kiln head
2.8. Electrical room for cement grinding
2.9. Total flat surface for electric
2.10. Compressed air station and piping net
2.11. 
Burn fuel
blower station
2.12. Air conditioner for entire factory 2.13. Electrical wires,
cables etc.
3. Stove materials
4. Heat preservation materials
5. Feeding and purging equipment
6. Non-standard materials
7. Design fee
8. Erection
9. Service fees
