We herewith offer according our terms and condition the following entire plant.

Many thanks for your inquiry we would submit with pleasure in private order with no binding and exemptible according the German rules VDW-502 the following items:

 

1 unit                                  Complete NEW double line cement plant 2* 6,000 TPD clinker per day (3.5 Mio TPA) including 1* 65 MW Power Plant - Gas fired

ERECTION and GERMAN Supervision

EP-Contract – fully turnkey

YOB:                                      2023/2024/2025

Manufacturer:  IRD Swiss engineering; German manufacturers; ISO certified Contractor/Erector: IRD Swiss, Germany

Delivery, assembly, erection and putting in operation of a complete cement production plant with a final capacity of 12.000 TPD to clinker per day (3.6 Mio TPA cement per year).The Plant has been projected and manufactured from one of the largest and leading German cement plant engineering group. All parts and equipment are completely new designed and layout of the plant is for production of Portland cement, Type 42.5 R/N according CEM I/II - OPC and SRPC. The dry process is very well known and can be inspected and controlled in many production plants erected by those manufacturers. The complete equipment, devices and accessories can be inspected and controlled on site/location of manufacturer before loading.

Equipment contains as follows:

Vertical mill, ball mill, roller mill - Loesche design Germany

Crusher – FAM design Germany

E-motors – Siemens design Europe

Gearboxes – Flender design Europe

Kiln + refractory – IRD Swiss/Pengfei design Germany

Cooler – IKN design Germany

Control cabinet + Software – SIEMENS / ABB Germany

Steel frame work, welding work, steel work – IRD Swiss by contractors

Erection under full IRD Swiss control done by 280 erection workers.

Time of erection approximately 28-36 months from deposit to run-up.

Scope of delivery and service:

Feasibility study (development of cement formula, analysis of raw materials). - Creating of basic engineering

Creating of construction (as-built documentation)

Delivery of the complete plant equipment 

Delivery of automation system

Delivery of electrical kits

Delivery of Lab and test engineering station for permanent quality monitoring;

Shipment and Transportation

Erection the entire plant on the prepared foundations.

Taking in function (set and run up) of the entire plant.

Training of customer’s operating staff

Hand over operating manuals and trouble shooter guide line -             Two years warranty

The delivery includes further:        

Civil work by third party

Raw material and additive stores (roofed and unroofed)

All buildings

Concrete silos

Groundings and basements

Entire steel frame work except from equipment erection work -             Lightning protection

Scope of erection:

Erecting of the entire plant equipment by an experienced erecting team of the plant manufacturer;

The numbers of engineers and building staff have to be hosted by the project owner but will be paid by the IRD Swiss according the Europe rules.

The erection will be done only in a safe country. In case of erection in an insecure country must be settled a security company!

Therefore, has to be a separate instalment plan verified between the parties!

 

Pricing:	net; no VAT.
Delivery:	free customer’s harbour CIF, sea packed or/and containerized; transport to site of construction Nalut
Delivery time:	12-24 months; 24-36 months till run up;
Payment:	before loading, according the following instalment plan:
	35% Down payment after signing the contract within 10 days (TT)
	30% FOB port of loading first ship by L/C
	25% FOB port of loading second ship by L/C
	5% after erection by L/C
	3% after 1 Year production by bank guarantee
Warranty:	24 months full warranty;
Reservation title:	until receiving the entire payment. Extended reservation of title is valid.

 

Further explanation:

The available cement plant has been designed for continuous production of Portland cement according R/N type of 42.5 (CEM I/II) as well as composite cement according the European regulation EN 197-1. We hope to wake your interests in this matter.

 

 

EQUIPMENT SUPPLY

1.   Mechanical Equipment

1.1.       Limestone crushing and conveying

1.2.       Clay crushing and conveying

1.3.       Clay and iron powder pre-homogenization pile

1.4.       Limestone pre-homogenization pile 

1.5.       Raw material dosing station 

1.6.       Raw material grinding; exhaust gas treatment

1.7.       Raw grist homogenization silo; feeding kiln

1.8.       Burning kiln rear

1.9.       Rotary kiln; triple air duct

1.10.    Kiln head and clinker conveying 

1.11.    Coal/Petcock fuel burner

1.12.    Clinker and gypsum storage; dosing and conveying

1.13.    Gypsum crushing and conveying

1.14.    Cement grinding and conveying

1.15.    Cement storage and bulk loading station

1.16.    Cement packing station and conveying

1.17.    Chemical laboratory 

 

2.   Electrical, automation, communication and motive equipment

2.1.       DCS central control station

2.2.       Voltage reducing station

2.3.       Substation for limestone crushing

2.4.       Electric room for cement packing

2.5.       Electrical room for raw grist

2.6.       Electrical room for kiln rear

2.7.       Electrical room for kiln head

2.8.       Electrical room for cement grinding

2.9.       Total flat surface for electric

2.10.    Compressed air station and piping net

2.11.    Burn fuel blower station

2.12.    Air conditioner for entire factory 2.13. Electrical wires, cables etc.

 

 

 

 

3.   Stove materials

4.   Heat preservation materials

5.   Feeding and purging equipment                                     

6.   Non-standard materials                

7.   Design fee

8.   Erection

9.   Service fees