Technical Plant Equipment
Given by the technical feasibility, ALHEDAB Cement needs the following main equipment by description, size, capacity, quantity and manufacturer:



3D Layout
The plant plot has to be matched to the given plot size of the ALHEDAB land agreement with the land lords. The plot size is stated to a dimension of 1200 x 900 Meter. The IRD Swiss plot proposal will be 1300 x 1000 Meter. Including the entire plant in a wide of 1200 Meter is a challenge because the power plant to be integrated in the middle right hand side between the Limestone circular stocks needs to design tailor-made too.
Execution of Civil Work
Given by the technical feasibility, ALHEDAB Cement needs following Civil Work to be done by numbers, specification of work and number by layout that belongs to all foundations, basements, silos, buildings, places, streets, equipment covering walls, piping, wiring, lighting sets and fences
|
Number of Work |
Specification of Steel |
Layout – No. |
|
1. |
Belt conveyors from quarry to limestone stock pile max. |
all |
|
2. |
Limestone pre-blending circular stock body with |
2 |
|
3. |
Additive yard hall – roofed |
3/4/5/16/17 |
|
4. |
Main substation unit including all pylons |
41 |
|
5. |
Gas station |
43 |
|
6. |
Pre-heater support tower from steel construction |
11 |
|
7. |
EP chimney |
11 |
|
8. |
Kiln |
12 |
|
9. |
All silo elevators |
10/15/20 |
|
11. |
Complete steel frame work for buildings |
all |
|
12. |
Complete steel reinforcement for concrete works |
all |
|
13. |
Sheet roofing for all buildings and yards as designed |
all |
|
14. |
Oil tanks (4) |
46 |
|
Number of Work |
Specification of Buildings |
Layout – No. |
|
1. |
Crusher buildings on quarry site |
1 |
|
2. |
Raw material proportioning station |
8 |
|
3. |
Raw mill station-Vertical mill housing |
9 |
|
4. |
Pre-heater concrete flanks |
11 |
|
5. |
Kiln supports |
12 |
|
6. |
Cooler building |
13 |
|
7. |
Cooler exhaust treatment housing and tower |
14 |
|
8. |
Cement material proportioning station |
18 |
|
9. |
Cement grinding department building |
19 |
|
10. |
Cement loading stations building |
21/22/23 |
|
11. |
Water treatment buildings |
25 |
|
12. |
Training academy building |
26 |
|
13. |
Sewage dispose building plus basin |
27 |
|
14. |
Central control/Cement lab. building |
28 |
|
15. |
Air compressor station building |
29 |
|
16. |
Material depot building |
30 |
|
17. |
Mechanical Repair shop building |
31 |
|
Number of Work |
Specification of Buildings |
Layout – No. |
|
18. |
Refractory depot building |
32 |
|
19. |
Main office building |
33 |
|
20. |
Dormitories/worker homes |
35 |
|
21. |
Dining hall building |
34 |
|
22. |
Prayer facility building (mosque) |
36 |
|
23. |
Emergency station/Fire department |
37 |
|
24. |
Weigh Bridge housings (2) |
38 |
|
25. |
Toilets (4) |
39 |
|
26. |
Sales building |
40 |
|
27. |
Gard buildings |
42 |
|
28. |
Gas turbine housings |
43 |
|
29. |
Pallet factory building |
45
|
|
28. |
Gas turbine housings |
43 |
|
29. |
Pallet factory building |
45 |
|
Number of Work |
Specification of Silos |
Layout – No. |
|
1. |
2 Homogenizing silos from steel reinforced concrete Ø22 |
10 |
|
2. |
2 Clinker silos from steel reinforced concrete Ø50 x |
15 |
|
3. |
4 Cement silos from steel reinforced concrete Ø18 x 38m |
20 |
|
4. |
Clay crushing yard/building |
6 |
|
5. |
Gypsum crushing yard/building |
7 |
|
6. |
2 Oil tanks |
46 |
|
Kind of Work |
Special Specification of Works |
|
Piping |
All pipes from steel and fibre reinforced materials have to |
|
Piping |
Piping as necessary partial over land or in subsoil. |
|
Wiring |
All wires independent its voltage will be performed in |
|
Lighting |
The entire project contains street lightings, all building |
|
Fencing |
Complete around fence of |
|
Gates |
Gates have barriers – 2 for Main Gate; 1 for Supplier Gate |
|
Infrastructure |
The above listing does not |
|
Inside traffic |
Inside ways and streets are inscribed in its directions, |
