Technical Plant Equipment Given by the technical feasibility, ALHEDAB Cement needs the following main equipment by description, size, capacity, quantity and manufacturer:

3D Layout The plant plot has to be matched to the given plot size of the ALHEDAB land agreement with the land lords. The plot size is stated to a dimension of 1200 x 900 Meter. The IRD Swiss plot proposal will be 1300 x 1000 Meter. Including the entire plant in a wide of 1200 Meter is a challenge because the power plant to be integrated in the middle right hand side between the Limestone circular stocks needs to design tailor-made too.
Execution of Civil Work Given by the technical feasibility, ALHEDAB Cement needs following Civil Work to be done by numbers, specification of work and number by layout that belongs to all foundations, basements, silos, buildings, places, streets, equipment covering walls, piping, wiring, lighting sets and fences

 

Number of Work

Specification of Steel Structure Work

Layout – No.

1.

Belt conveyors from quarry to limestone stock pile max. 2KM

all

2.

Limestone pre-blending circular stock body with soft/sheet roof

2

3.

Additive yard hall - roofed

3/4/5/16/17

4.

Main substation unit including all pylons

41

5.

Gas station

43

6.

Pre-heater support tower from steel construction

11

7.

EP chimney

11

8.

Kiln

12

9.

All silo elevators

10/15/20

11.

Complete steel frame work for buildings

all

12.

Complete steel reinforcement for concrete works

all

13.

Sheet roofing for all buildings and yards as designed

all

14.

Oil tanks (4)

46

Number of Work

Specification of Buildings

Layout – No.

1.

Crusher buildings on quarry site

1

2.

Raw material proportioning station

8

3.

Raw mill station-Vertical mill housing

9

4.

Pre-heater concrete flanks

11

5.

Kiln supports

12

6.

Cooler building

13

7.

Cooler exhaust treatment housing and tower

14

8.

Cement material proportioning station

18

9.

Cement grinding department building

19

10.

Cement loading stations building

21/22/23

11.

Water treatment buildings

25

12.

Training academy building

26

13.

Sewage dispose building plus basin

27

14.

Central control/Cement lab. building

28

15.

Air compressor station building

29

16.

Material depot building

30

17.

Mechanical Repair shop building

31

Number of Work

Specification of Buildings

Layout – No.

18.

Refractory depot building

32

19.

Main office building

33

20.

Dormitories/worker homes

35

21.

Dining hall building

34

22.

Prayer facility building (mosque) 

36

23.

Emergency station/Fire department

37

24.

Weigh Bridge housings (2)

38

25.

Toilets (4)

39

26.

Sales building 

40

27.

Gard buildings

42

28.

Gas turbine housings 

43

29.

Pallet factory building

45

28.

Gas turbine housings 

43

29.

Pallet factory building

45

Number of Work

Specification of Silos

Layout – No.

1.

2 Homogenizing silos from steel reinforced concrete Ø22 x 45m

10

2.

2 Clinker silos from steel reinforced concrete Ø50 x 45m

15

3.

4 Cement silos from steel reinforced concrete Ø18 x 38m

20

4.

Clay crushing yard/building

6

5.

Gypsum crushing yard/building

7

6.

2 Oil tanks

46

Kind of Work

Special Specification of Works

Piping

All pipes from steel and fibre reinforced materials have to be performed according ISO standards and local requirements

Piping

Piping as necessary partial over land or in subsoil.

Wiring

All wires independent its voltage will be performed in funnels or separate laid in protective tubes and channels as much as needful according the given National standards

Lighting

The entire project contains street lightings, all building lightings, all housing lightings, lighted pre-heater tower and silos

Fencing

Complete around fence of the plant plot, substation area and fuel tank station by concrete pylons with expanded metalmesh fence, surmounting-safe

Gates

Gates have barriers - 2 for Main Gate; 1 for Supplier Gate

Infrastructure

The above listing does not include infrastructure outside of the plant as neither fresh water source nor fuel resource, any linking to the National grid to gain electricity as well as nor any roads to the National road network.

Inside traffic

Inside ways and streets are inscribed in its directions, special signs are installed at gates, before entering zones, special gateways and exits have traffic lights or lighted sign plates.